What is the average cost of refrigeration unit replacement in a refrigerated truck?

As a supplier of refrigerated trucks, I often receive inquiries from customers about the cost of replacing the refrigeration unit in their trucks. This is a crucial question, as the refrigeration unit is the heart of a refrigerated truck, responsible for maintaining the desired temperature inside the cargo area. In this blog post, I will delve into the factors that influence the cost of refrigeration unit replacement and provide an estimate of the average cost.

Factors Affecting the Cost of Refrigeration Unit Replacement

Type of Refrigeration Unit
There are different types of refrigeration units available in the market, such as single - temperature and multi - temperature units. Single - temperature units are designed to maintain a single temperature throughout the cargo area, while multi - temperature units can create different temperature zones. Multi - temperature units are generally more expensive to replace due to their complex design and advanced technology. For example, a basic single - temperature unit for a small refrigerated van might cost around $2,000 - $3,000, while a high - end multi - temperature unit for a large 13 - ton refrigerated truck could cost upwards of $10,000.
Size of the Truck
The size of the refrigerated truck plays a significant role in determining the cost of the refrigeration unit replacement. Larger trucks require more powerful refrigeration units to cool a larger volume of cargo. A small 6.8m Refrigerated Cargo Van may need a relatively small and less expensive refrigeration unit, while a 13 Ton Refrigerated Truck will demand a much larger and more powerful unit. The cost of a refrigeration unit for a small van can range from $1,500 - $4,000, whereas for a large 13 - ton truck, it can be between $5,000 - $15,000.
Brand and Quality
Well - known brands with a reputation for reliability and high - performance usually come with a higher price tag. A top - tier brand might offer better energy efficiency, longer lifespan, and more advanced features compared to a generic or lesser - known brand. For instance, a unit from a leading brand could cost 20% - 50% more than a similar - sized unit from a less popular brand. However, investing in a high - quality brand can save money in the long run through reduced maintenance and energy costs.
Installation Costs
The cost of installing the new refrigeration unit is another important factor. Installation requires specialized skills and tools, and the complexity of the installation can vary depending on the truck's design. Some trucks may have a straightforward installation process, while others may require significant modifications. On average, installation costs can range from $500 - $2,000, depending on the complexity of the job.
Additional Features
Some refrigeration units come with additional features such as remote monitoring, automatic defrosting, and temperature alarms. These features can enhance the functionality and convenience of the refrigeration system but also add to the cost. For example, a unit with remote monitoring capabilities might cost an additional $500 - $1,000 compared to a basic unit.

Average Cost Estimates

Based on the factors mentioned above, here are some average cost estimates for refrigeration unit replacement in different types of refrigerated trucks:

Small Refrigerated Vans: For a small van like the Dongfeng Tianjin KR Refrigerated Cargo Van, the total cost of replacing the refrigeration unit, including installation, can range from $2,000 - $6,000. This includes a mid - range single - temperature unit from a reputable brand.
Medium - Sized Trucks: Medium - sized refrigerated trucks typically require more powerful units. The average cost of replacement, including installation, can be between $4,000 - $8,000. This accounts for a single - temperature or a basic multi - temperature unit.
Large Refrigerated Trucks: For large 13 - ton refrigerated trucks, the cost of replacing the refrigeration unit can be quite substantial. The total cost, including installation, can range from $7,000 - $18,000, especially if a high - end multi - temperature unit with advanced features is chosen.

Tips for Reducing the Cost of Refrigeration Unit Replacement

Regular Maintenance
Proper and regular maintenance of the existing refrigeration unit can extend its lifespan and reduce the likelihood of premature replacement. Simple tasks such as cleaning the condenser coils, checking refrigerant levels, and inspecting the belts and hoses can prevent major breakdowns.
Compare Quotes
Before making a decision, it's advisable to get quotes from multiple suppliers and installers. This allows you to compare prices and features and choose the best option that fits your budget and requirements.
Consider Refurbished Units
Refurbished refrigeration units can be a cost - effective alternative to brand - new units. These units are typically rebuilt to meet or exceed the original specifications and can offer significant savings. However, it's important to ensure that the refurbished unit comes with a warranty and is from a reliable source.

Conclusion

The cost of replacing the refrigeration unit in a refrigerated truck can vary widely depending on several factors, including the type of unit, size of the truck, brand, installation costs, and additional features. On average, small vans can expect to pay between $2,000 - $6,000, medium - sized trucks between $4,000 - $8,000, and large trucks between $7,000 - $18,000. By understanding these factors and following the tips for cost - reduction, you can make an informed decision when it comes to replacing the refrigeration unit in your truck.

If you are in the market for a new refrigerated truck or need to replace the refrigeration unit in your existing truck, feel free to contact us for more information and to discuss your specific requirements. Our team of experts is ready to assist you in finding the best solution for your business.